HARDNESS TESTING

A tester adjusts a sample for a hardness test

Hardness Testing is an NDT-related inspection method used to determine how resistant a material is to indentation, scratching or deformation. It is particularly useful for metals because hardness can provide an indication of the material's strength, condition and, in some cases, whether it has been heat-treated correctly.

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OVERVIEW

What is Hardness Testing?

A hardness tester applies a controlled force through a small indenter onto the surface of the material. The resulting indentation is then measured. The harder the material, the smaller the indentation.

Hardness testing can help determine whether a material:

  • Has the correct hardness for its intended application

  • Has been correctly heat-treated

  • Has experienced changes in its properties due to overheating, welding or other processes

  • Meets the specified material requirements

  • May have altered mechanical properties that could affect its performance

For industrial NDT, portable hardness testing is particularly useful because an engineer can often test components in situ, avoiding the need to remove or damage the component.

Green line icons on a black background: target, checkmark, shield with checkmark, gear, and certificate arranged in a grid.

HOW IT WORKS

The Process

Six-step infographic showing the material hardness testing process: prepare the surface, apply the indenter, create an indentation, measure it, calculate hardness, and record the results.
Close-up of a metal sample that is to be tested for hardness

APPLICATIONS

Materials suitable for Hardness Testing

  • Carbon & mild steels

  • Stainless steels

  • Alloy steels

  • Tool steels

  • Cast iron

  • Aluminium & aluminium alloys

  • Copper & copper alloys

  • Nickel alloys

  • Titanium alloys

  • Welds and heat-affected zones

MATERIALS

Typical applications

  • Structural steel, pipework, fabrications

  • Process equipment, tanks, pipework

  • Pressure vessels, machinery, oil & gas equipment

  • Cutting tools, dies and moulds

  • Engine components, machinery and castings

  • Aerospace, automotive and structural components

  • Pipework, electrical components and heat exchangers

  • High-temperature and corrosion-resistant equipment

  • Aerospace and specialist engineering

  • Checking the effects of welding and heat treatment

EQUIPMENT

Hardness Testing Equipment

Rockwell hardness tester with microscope and two open carrying cases containing hardness testing accessories
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